Suzuki outboard motors 1988 2003 repair manual., Page 205Get this manual
OIL INJECTION 6-13 13Slowly rotate the drive shaft clockwise while sliding the water pump cover down the drive shaftThis will allow the impeller to flex into the housing in the right direction14Coat the water pump cover bolt threads with thread locking compound 15 Install the lockwashers and bolts, Tightening the bolts securely 16 As required, install the water tube into the pump cover 17 Install the lower unit 18 Place the outboard in test tank or move the boat to body of water 19 Test the cooling system for proper operation
CLEANINGINSPECTION
When removing water pump seals, note the direction in which each seal lip faces for proper installation referenceRemove the drive shaft grommet, as required and water tube seal from the pump coverInspect these rubber parts for wear, hardness or deterioration and replace if necessaryOn models equipped with water pump cover O-ring, remove the O-ring and replace itCheck the pump cover for cracks, distortion or melting and replace as requiredClean the pump cover and base plate in solvent and blow dry with compressed airI.Throughly remove all gasket residue from the mating surfacesStep 4