Suzuki DF200/DF225/DF250 V6 4-Stroke Outboards Service Manual, Page 264Get this manual
POWER UNIT
Piston pin hole diameter Standard: 22.006 22.014 mm (0.8664 0.8667 in) Service limit: 22.030 mm (0.8673 in) Conrod small end bore Standard: 22.003 22.011 (0.8663 0.8666 in) Pin clearance in piston pin hole Standard: 0.006 0.017 mm (0.0002 0.0007 in) Service limit: 0.040 mm (0.0016 in) Pin clearance in conrod small end Standard: 0.003 0.014 mm (0.0001 0.0006 in) Service limit: 0.05 mm (0.002 in)
CONROD BIG END SIDE CLEARANCE Measure conrod big end side clearance with conrod installed on crank pin as shown 09900-20803: Thickness gauge Conrod big end side clearance Standard: 0.300 0.450 mm (0.0118 0.0177 in) Service limit: 0.55 mm (0.0217 in) If measurement exceeds service limit, replace conrod andor crankshaftConrod big end width Standard: 20.750 20.800 mm (0.8169 0.8189 in) Crank pin width Standard: 21.100 21.200 mm (0.8307 0.8346 in)