Suzuki 90-200HP outboard motors Service Manual, Page 22Get this manual
SERVICE MANUAL and reference (0 exploded viewSlandanl brush length is 16 mm (0.6:3 in Renew brushes if worn to 11 .5 mOl (OAf) in or lessAfter re:asemhly, benc test Slarter molor before rein.stall ing on
power head )
Suzuki DT115DT140 (Prior to 1986)
opt'rate within the recommended limit of 4800-:}:jOO rpm at fullthrotlle
LOWER UNIT
PROPELLER AND DRIVE CLUTCHProtection for the motor i::pro'ided by special cushioning dutch in th propeller hubThree-blade prope lle n; re usedVarious prope llers are a'ailablefrom the manufacturera prope ller that will allow the outboard motor
R&R AND OVERHAULRefer to FigSZ17-21 for ex piod ct.l view of lower unit assembly used on all mot.lelsDUling di!a,;embly, note the location of all and thrll st wa;hers for reference uring reassemblyTh removefiNt unscrew plug and drain gear lubIicantH-'move driv"-' shaft housing cover to obtain acces.s to shift linkagePull out cotter pinth ' ilhdraw pin (7) from eonneetor (6)Re move the strews securing gearca;e tu dIive shaft housing and separ-ate