Suzuki 2-15HP outboard motors Service Manual, Page 7Get this manual
SERVICE MANUAL Before installing power head, make certain drive shaft splines are clean then coat them with light coating of water resistant greaseApply coat of silicone sealer to mating surfaces of power head and drive shaft housing and install new gasketInstall power head on drive shaft housing and tighten retaining cap screws and nuts to 1520 N'm (11-14 ftlbsThe remainder of installation is the reverse of removal procedureDISASSEMBLYDisassemblv and inspection may be accomplished "in the following mannerRemove cylinder headRemove intake manifold and reed valve assembly from crankcaseRemove four crankcase cap screws, then separate crankcase from cylinder blockLift crankshaft assembly with piston and connecting rod assembly from cylinder blockEngine components are now accessible for overhaul as outlined in the appropriate following paragraphsClean carbon from cylinder head and combustion chamber 'and remove any foreign material accumulation in water passagesInspect components for damage and renew if neededReferto the following section for assembly procedureASSEMBL YRefer to specific service sections when assembling the crankshaft, connecting rod, piston and reed valveMake sure all joint and gasket surfaces are clean and free from nicks and burrsMake sure all carbon, salt, dirt and sand are cleaned from the combustion chamber, exhaust port and water passagesLubricate crankpin bearing and cylinder wall of cylinder block with Suzuki "CCI" oil or suitable BIA certified two-stroke engine oilInstall crankshaft assembly in crankcaseMake sure thrust ring (1- FigSZ2-7) fits properly in crankcase grooveSpread coat of Suzuki Bond No.4 or suitable