1977-2000 Suzuki DT5/6/8 Outboards Service Manual, Page 43Get this manual
42 ENGINE If the wear thus determined exceeds the limit indicated below, rework the to the next oversize using boring machine replace the cylinder new Oversize pistons availabIe in two sizes; 0.25 (0.0098 in) and 0.5 (0.0196 in) oversizes,After reworking the to oversize, sure to chamfer the edges of ports and smoothen the chmfered edges with sandpapera chamfer, use scraper, taking not to nick the wall surfaceWear limit cylinder
0.1 (0.004 in)
The cylinder should below the cylinder top
measured at the point
(0.87 in) (0.91 in)
PISTONRemove the if crown scraping as shown