Mercury Mariner 8/9.9HP 4-Stroke Factory Service Manual, Page 180Get this manual
Table of Contents Page Gear Housing Specifications 6-1 Special Tools Required For Disassembly And Reassembly 6-1 ForwardReverse Gear Backlash and Pinion Depth 6-1 Gear Housing (Drive Shaft) 6-2 Gear Housing (Propeller Shaft) 6-4 Gearcase Removal 6-6 Gearcase Disassembly 6-6 Propeller Removal 6-6 Draining and Inspecting Gear Lubricant 6-7 Bearing Carrier 6-8 Propeller Shaft 6-9 Water Pump, Drive Shaft and Shift Shaft 6-10 Pinion Gear and Forward Gear 6-14 Pinion Gear 6-14 Forward Gear 6-14 Drive Shaft Bushing, Bearing and Lubrication Sleeve 6-16 Aluminum Anode and Water Inlet 6-17 Reassembly 6-18 Drive Shaft Needle Bearing, Bushing and Lubrication Sleeve Installation 6-18 Forward Gear Bearing Race Installation 6-19 Forward Gear Reassembly 6-19 Bearing Carrier Reassembly 6-19 Water Pump Base and Shift Shaft Reassembly 6-20 Propeller Shaft Reassembly 6-21 Forward Gear, Pinion Gear and Drive Shaft Installation 6-22 Shift Shaft and Water Pump Base Installation 6-23 Water Pump Cover Reassembly 6-24 Impeller and Pump Cover Installation 6-24 Propeller Shaft and Bearing Carrier Installation 6-25 Aluminum Anode and Water Inlet Installation 6-26 Propeller Installation 6-26 Filling Gear Housing with Lubricant 6-27 Installation 6-27