Mercury Mariner 200, 225 Optimax Outboards Service Manual, 90-855348, Page 88Get this manual

Mercury Mariner 200, 225 Optimax Outboards Service Manual, 90-855348, Page 88

aConnect voltmeter between common engine and Test Point1 bTurn ignition key to "Start" position
No voltage reading: Defective starter solenoid
Reading Should hear solenoid click: proceed to TEST 8

aReconnect BLACK cable (with YELLOW sleeve) to starter solenoid Test Point 1bConnect voltmeter between common engine ground and Test Point 7cTurn ignition key to "Start" positionNo voltage reading: Check BLACK cable (with YELLOW sleeve) for poor connection or open circuit12 Volt
Reading If starter motor does not turn, check starter motorBattery Voltage

Starter Removal and Installation
REMOVAL

INSTALLATION 1Secure starter to engine with boltsUse Left top bolt to attach BLACK NEGATIVE (-) battery cableTorque top attaching bolts to 231bft(31.0 Nm)Torque bottom attaching bolt to 21 lbft(28.5 Nm)2Secure BLACK cable (with YELLOW sleeve) to POSITIVE (+) terminal on starterTorque nut to 60 lbin(7.0 Nm)