Mercury 35/40HP 2 Cylinder Outboards Service Manual PN 90-42794--1, Page 224Get this manual
IMPORTANT: Cross pin (a) should not be reused once it is removedReplace with new cross pin6Using punch and hammer, drive out cross pin (a) that secures retaining pin (b) Push out retaining pin (b) Remove bolts from port transom bracket, and remove Power Trim assembly Installation
1Paint chipped areas (if any) on Power Trim assembly (a) to protect them from corrosion Apply Loctite Grade "A" on threads of bolts that secure Power Trim assembly to port transom bracket (b) Install Power Trim assembly to port side transom bracket with the bolts and lockwashersDo not tighten bolts at this timeInstall wave washer (c) on tilt tubeo