Mercury 35/40HP 2 Cylinder Outboards Service Manual PN 90-42794--1, Page 127Get this manual
Table of Contents Page Special Tools 5B- Quicksilver Lubricants and Service Aids 5B- Gear Housing Assembly Drive Shaft Components 5B-2 Torque Specifications 5B-2 LubricationSealant Application Points 5B-2 Gear Housing Assembly Propeller Shaft Components 5B-3 Torque Specifications 5B-3 LubricationSealant Application Points 5B-3 Draining and Inspecting Gear Housing Lubricant 5B-4 Trim TabPropeller Removal 5B-4 Gear Housing Removal 5B-5 Gear Housing Disassembly 5B-5 Water Pump Removal 5B-6 Bearing Carrier and Propeller Shaft Removal 5B-8 Drive Shaft and Pinion Gear Removal 5B-10 Lubrication Sleeve Removal 5B-11 Forward Gear and Bearing Removal 5B-12 Shift Shaft Removal 5B-12 Drive Shaft Needle Bearing Removal 5B- 13 Cleaning and Inspection 5B- 13 Gear HousingBearing Carrier Castings 5B-13 Bearings 5B- 14 Page Propeller Shaft 5B-14 Forward Reverse and Pinion Gears 5B- 14 Sliding Clutch 5B- 15 Cam Follower 5B- 15 Water Pump Components 5B-15 Drive Shaft 5B- 15 Shift Shaft 5B16 Gear Housing Reassembly 5B-16 Drive Shaft Needle Bearing Installation 5B- 16 Shift Shaft Bushing Reassembly and Installation 5B16 Lubrication Sleeve Installation 5B17 Forward Gear and Bearing Reassembly 5B17 Bearing Carrier Reassembly 5B18 Forward Gear Race Installation 5B- 19 Drive Shaft Reassembly and Installation 5B- 19 Checking Pinion Gear Depth 5B- 20 Propeller Shaft Reassembly 5B-20 Bearing Carrier Installation 5B-21 Checking Forward Gear Backlash 5B-22 Water Pump Reassembly and Installation 5B-23 Gear Housing Installation 5B-25 Filling Gear Housing with Lubricant 5B-26 Propeller Trim Tab Installation 5B- 27