1997+ Mercury 35/40HP 2 Cylinder Outboards Service Manual PN 90-826148R2, Page 171Get this manual
Table of Contents P age
Specifications Special Tools Notes: ylinder Block omponents Induction Manifold CrankshaftPistonF lywhe el Torque equence Powerhe ad emoval Crankshaft Disassembly Crankshaft Inspection Piston and onnecting Rod Disassembly onnecting Rods le aning and Inspection ylinder Block and Crankcase over ylinder Bores Honing Procedure Pistons and Piston Rings le aning Piston Ring Grooves Me asuring Piston Roundness heck Valve Thermostat ed Blocks Powerhe ad assembly and Installation eneral Information nd ap Assembling Rod to Piston Piston Ring Installation Crankshaft Installation Installing Rods to Crankshaft onnecting Rod ap Alignment Crankcase over to Block IntakeR ed Block Manifold Installation Thermostat over Installation 3040 Ble ed Hose Routing Powerhe ad Installation Test Run Procedure Bre ak-in Procedure 4-1 4-2 4-3 4-4 4-6 4-8 4-10 4-10 4-12 4-13 4-14 4-15 4-16 4-16 4-17 4-17 4-18 4-18 4-18 4-19 4-19 4-20 4-21 4-21 4-21 4-22 4-23 4-25 4-26 4-27 4-27 4-29 4-30 4-31 4-32 4-33 4-33