1996 Mercury Force 25 HP Service Manual 90-830894 895, Page 90Get this manual

1996 Mercury Force 25 HP Service Manual 90-830894 895, Page 90

Draining and Inspecting Gear Lubricant If gear housing is installed on outboard, disconnect (and isolate) spark plug leads from spark plugs before working near the propeller1With gear housing in normal running position,

Propeller Removal
If gear housing is not removed from outboard, before attempting to remove or install the propeller, remove (and isolate) spark plug leads from spark plugs to prevent outboard from starting1Use block of wood (a) to prevent propeller from rotatingRemove nut and pull components from shaft
place clean pan under housing and remove vent plug and filldrain plug (with gaskets)
aVent PlugWasherDrain PlugWasher

aBlock of Wood
Inspect gear lubricant for metal particles (lubricant will have "metal flake" appearance)Presence of fine metal particles (resembling powder) on the drain plug magnet indicates normal wearMetal chips on the magnet indicate the need for gear housing disassembly and component inspectionNote color of gear lubricantWhite or cream color indicates presence of waterGear lubricant drained from gear case assembled with Special Lubricant 101 or gear case recently in operation will have yellowish color due to lubricant agitationaerationThis is normal and should not be confused with the presence of waterPresence of water indicates the need for disassembly and inspection of oil seals, o-rings, gaskets and components for damage