Johnson Evinrude Outboard Motors 1956-1970 1.5-40hp repair manual., Page 1Get this manual

Johnson Evinrude Outboard Motors 1956-1970 1.5-40hp repair manual., Page 1

TABLE OF CONTENTS 1 SAFETY INTRODUCTION CLEANING, WAXING, AND POLISHING CONTROLLING CORROSION PROPELLERS FUEL SYSTEM LOADING HORSEPOWER FLOTATION EMERGENCY EQUIPMENT COMPASS STEERING ANCHORS MISCELLANEOUS EQUIP MENT BOATING ACCIDENT REPORTS NAVIGATION TUNING INTRODUCTION TUNE-UP SEQUENCE COMPRESSION CHECK SPARK PLUG INSPECTION IGNITION SYSTEM SYNCHRONIZING BATTERY SERVICE CARBURETOR ADJUSTMENTS FUEL PUMPS ST AR TER AND SOLENOID INTERNAL WIRING HARNESS WATER PUMP CHECK PROPELLER LOWER UNIT BOAT TESTING

1-1 1-1 1-2 1-2 1-7 1-9 1-10 1-10 1-12 1-15 1-17 1-17 1-18 1-19 1-19

TOP SEAL Removal BOTTOM SEAL Inspection CENTERING PINS MAIN BEARING BOLTS AND CRANKCASE SIDE BOLTS CRANKCASE COVER Removal Cleaning and Inspecting CONNECTING RODS AND PISTONS Removal Disassembly Rod Inspection and Service Piston and Ring Inspection and Service Assembling CRANKSHAFT Removal Cleaning and Inspection Assembling CYLINDER BLOCK SERVICE Honing Procedures Assembling Piston and Rod Assembly Installation Crankshaft Installation Large Horsepower Engines 15 hp to 4-0hp Crankshaft Installation Small Horsepower Engines 1.5 hp, 5.0 hp, 5.5 hp, 6.0 hp, 9.5 hp Crankshaft Installation Small Horsepower Engines 3.0 hp, 4-.0hp, 7.5 hp Crankcase Cover Installation Main Bearing Bolt and Crankcase Side Bolt Installation Bottom Seal Installation 15 hp to 4-0hp Engines Exhaust Cover and Bypass Cover Installation Reed Box Installation Head Installation BREAK-IN PROCEDURES 3-4-2 EXPLODED DRAWINGS