2007 Evinrude E-Tec 75, 90 HP outboards Service Manual, Page 147Get this manual
ELECTRICAL AND IGNITION ELECTRIC STARTER SERVICING If the pinion does not properly engage the flywheel, the pinion and screw shaft assembly could be worn, distorted, or dirtyLocate the cause of binding and correct it before completing the assemblyInspect and replace end cap thrust washer if distorted or worn excessivelyCompress the brushes and springs with modified putty knife
Assembly
IMPORTANT: If removed, apply Locquic Primer and Screw Lock to the brush card screws before installingPlace armature in frameApply Extreme Pressure Grease to the armature bushingRoute the brush leads and install the springs and brushes002309