2004 SR Johnson 2-stroke 40, 50HP Service Manual, Page 160Get this manual

2004 SR Johnson 2-stroke 40, 50HP Service Manual, Page 160

FUEL SYSTEM PRIMER PUMP Insert plunger shaft and end cap into primer pump housingReinstall retainer clipPrimer should pump approximately 10 cc of alcohol in ten strokesIf pump fails to pump alcohol, disassemble and check for missing, cut, or split 0rings or damaged check valvesConnect inlet hose from the carburetor fuel bowl to the large nipple on the bottom of the pump housingConnect the primer hose from the fittings at the top of the carburetors to the smaller nipple on the top of the pump housingPlace the pump in position in the lower motor cover and secure with mounting screwsConnect knob assembly to pump and tighten retaining screw

To bench test the primer pump after assembly, connect in(12.7 cm) piece of hose to the large nipple and place the other end of hose in container of alcoholPlace hose on the small nipple and place other end of hose to drain into containerHold primer pump in horizontal position as it would be installed on the engineMove plunger back and forth ten times