2004 SR Johnson 2 Stroke 9.9, 15, 25, 30 HP Outboards Service Manual, Page 263Get this manual
GEARCASE REMOVAL AND INSTALLATION
Installation
9.915 MODELS
IMPORTANT: On models with gearcase extension kit, make sure the driveshaft tube extension, water tube extension, and gearcase exhaust seals are in placeCoat the driveshaft splines with Moly LubeDO NOT coat top surface of the driveshaft because lubricant may prevent seating of the driveshaft in the crankshaft
Align the groove in the lower shift rod with the screw hole in the connectorApply Gasket Sealing Compound to shift rod connector screwInstall and tighten the screw with washer to torque of 60 to 84 inIbs(7 to Nm)
1Screws
Apply Nut Lock to the threads of the gearcase (and extension) retaining screwsInstall and tighten the screws to torque of 96 to 120 inIbs(11 to 14 Nm)1Driveshaft splines