2004 SR Johnson 2 Stroke 9.9, 15, 25, 30 HP Outboards Service Manual, Page 205Get this manual
POWERHEAD ASSEMBLY2530 Apply Gasket Sealing Compound to both sides of new bypass cover gasketInstall bypass cover and tighten the screws to torque of 60 to 84 inIbs(7 to Nm), starting with the center screws
ASSEMBLY2530
IMPORTANT: Proceed slowlyMake no forced assemblies unless pressing operation is called forAll internal components must be perfectly clean and lightly coated with Johnson or Evinrude Outboard LubricantLightly lubricate the three water deflectors with Triple-Guard greaseInstall the two long and one short water deflectors until they are flush, or nearly flush, with the gasket surfaceInstall the intake manifold and leaf valve assembly using new gasketsDo not use sealer on these gasketsTighten the screws to torque of 60 to 84 in Ibs(7 to Nm)