2004 SR Johnson 2 Stroke 9.9, 15, 25, 30 HP Outboards Service Manual, Page 105Get this manual
ELECTRICAL ELECTRIC STARTER SERVICING Place the washer on the armature shaftPlace new gasket on the drive end capAlign the drive end cap mark with the mark on the frame and magnet assemblyAssemble the drive end cap to the frame and magnet assembly
2530 MODELS
Lubricate the armature shaft bearing surface with one drop of SAE Number 10 oilLubricate pinion helix on armature shaft with Starter Pinion Lube,
PIN 337016Install washer on drive end of armature shaftAssemble drive end cap to drive end of armature shaft
Put drop of oil on the two thru-bolts and install the thru-boltsTighten the thru-bolts and torque 30 to 40 inIbs(3.4 to 4.6 Nm)Apply Black Neoprene Dip to the seams between the end caps and frame and magnet assemblyAssemble the pinion, spring, spacer, and nut to the armature shaftTighten the nut and torque 150 to 170 inIbs(17 to 19 Nm)