2003 Johnson ST 6/8 HP 4 Stroke Outboards Service Manual, PN 5005471, Page 112Get this manual
POWERHEAD TABLE OF CONTENTS
POWERHEAD
TABLE OF CONTENTS
TORQUE CHART 112 SAFETY INFORMATION 113 GENERAL 113 CYLINDER COMPRESSION TESTING 113 RETAINING RING PLIERS 113 ENGINE TEMPERATURE CHECK 114 TEMPERATURE GUN OR DIGITAL PYROMETER TEST PROCEDURE 114 CAMSHAFT SEAL 115 GENERAL 115 REMOVAL 115 INSTALLATION 115 SHIFT LINKAGEHP 116 REMOVAL 116 INSTALLATION 117 REMOVALHP 117 REMOVALHP 120 DISASSEMBLYHP 122 INITIAL DISASSEMBLY 122 CYLINDER BLOCK AND CRANKCASE 126 CYLINDER HEAD 130 DISASSEMBLYHP 133 INITIAL DISASSEMBLY 133 CYLINDER BLOCK AND CRANKCASE 136 CYLINDER HEAD 141 CLEANING 143 INSPECTION 143 ALL MODELS 143 HP MODELS 146 HP MODELS 147 ASSEMBLYHP 149 CYLINDER HEAD 149 PISTON AND CONNECTING ROD 150 CYLINDER BLOCK AND CRANKCASE 152 TIMING PROCEDURE 156 VALVE LASH ADJUSTMENT 157 FINAL ASSEMBLY 157 ASSEMBLYHP 161 CYLINDER HEAD 161 PISTONS AND CONNECTING RODS 162 CYLINDER BLOCK AND CRANKCASE 163 TIMING PROCEDURE 167 VALVE LASH ADJUSTMENT 167 FINAL ASSEMBLY 168 INSTALLATIONHP 172 INSTALLATIONHP 174 HP POWERHEAD VIEWS 176 HP POWERHEAD VIEWS 178