2002/2003 Johnson SN/ST 2 Stroke 3.5, 6 8 HP Outboards Service Manual, PN 5005466, Page 156Get this manual
POWERHEAD ASSEMBLY68
ASSEMBLY68
IMPORTANT: Proceed slowlyMake no forced
assemblies unless pressing operation is called forAll internal components must be perfectly clean and lightly coated with EvinrudelJohnson Outboard LubricantUse new gaskets, seals, and O-rings during assemblyIf removed, install wrist pin bearing using Bearing Installer and Remover, PIN 327645
IMPORTANT: When installing wrist pin bearing,
the oil hole must align with the hole in rod end
Retaining ring gap Notch in piston
COB1132
WARNING
To avoid personal injury, use insulated gloves when handling pistons that have been heatedHeat the piston to 200400 (93204 C)Using Piston Cradle, PIN 326573, and Pressing Pin, PIN 333141, oil the wrist pin and start it into the piston opposite the installed retaining ringDo not allow the wrist pin to enter the piston cavity