1999 "EE" Evinrude 5 thru 15 4-Stroke Service Manual, P/N 787022, Page 303Get this manual

1999 "EE" Evinrude 5 thru 15 4-Stroke Service Manual, P/N 787022, Page 303

RectifierRegulator Tests Variable Load Tests To test the operation of the rectifierregulator, you must be able to run the engine continuously at approximately 3000 RPM6-amp system, or 5000 RPM, 12-amp systemThe test consists of monitoring the system's response to partially discharged batteryTwo methods for performing this test are described belowVariable Load High Rate Discharge Method

INote The

rectifierregulator requires battery voltage from the purple lead to operateBefore proceeding, separate the rectifier regulator purple lead bullet connectorVerify battery voltage at the engine harness connector when the key is ONReconnect the purple lead bullet connector1Disconnect battery cables

2Connect 0-40 amp ammeter in series between the rectifier regulator red lead and the battery side of the starter solenoid
3Reconnect the engine's battery cables

4Following the manufacturer's directions, connect the variable load tester (carbon pile) across the battery terminalsSteven's Model NoLB-85 and Snap-on Model NoMT540D are examples of testers availablebattery discharge rates might overheat battery causing electrolyte gassingThis might create an explosive atmosphere