1997 Johnson Evinrude "EU" 90, 105RW, 115, 150, 150W, 175 60 LV Service Manual, P/N 507268, Page 171Get this manual
6Examine the pulley and the starter housingLook for sharp edges and rough surfaces that could fray the starter rope File and polish to remove7Examine the starter and the starter lockout partsReplace any worn or damaged partsAssembly
safety glasses while disassembling and assembling manual starters because of rewind spring tension
rn 1Place the starter spring shield into the starter housingrn 392093, clamp spring winder base Winder and Installer, 2Using ONIC Starter Spring in viseInsert release PI N
into spring winder base
rn 3Apply OMC Triple-Guard grease orinto the spring winder Lubriplate 777 to the rewind springInstall the rewind spring
base with open loop of spring facing inwardInsert the pin of the crank and pin assembly into the loop of the rewind springSecure the crank and pin assembly to the starter winder base with the crank retainer screw4Rotate the crank and pin assembly in the direction shown on the toolWind the spring into the starter winder base until end of spring contacts the starter winder base