1997 Johnson Evinrude "EU" 9.9 thru 30 2-Cylinder Service Manual, P/N 507263, Page 237Get this manual
24Slide the reverse gear onto the propeller shaft
25lightly apply OMC Gasket Sealing Compound to the aft support flange of the propeller shaft bearing housingInstall the bearing housing into the gearcase26Apply OMC Gasket Sealing Compound to the threads of the bearing housing screwsInstall the screws and tighten to torque of 60-80 inIbs(7-9 Nm)
27Install the driveshaftRotate the driveshaft to allow the splines in the pinion to engage the splines on the driveshaft28Pressure and vacuum test the gearcase as follows:
Note Pressure and vacuum test gearcase before filling Remove the oil level plug and install pressure test gauge Hold down firmly on the driveshaft and pump pressure up to 3-6 PSI (21-42 kPa)If pressure gauge indicates leakage, submerge the gearcase in water to determine source of leakage as evidenced by bubblesIf the gearcase pressure gauge does not indicate leakage, hold the driveshaft down and increase pressure to 16-18 PSI (110-124 kPa)If pressure does not hold, submerge the gearcase in water and check for source of leakageMake necessary repairs and repeat test Install vacuum testerPump out to 3-5 inches (76-127 mm) Hg and see if vacuum holdsThen pump out to 15 inches (381 mm) Hg and checkIf the gearcase fails to hold on either test, put oil around suspected sealIf leak then stops or oil is drawn in, that seal is defectiveWhen the gearcase checks out OK, refill with CNC Ultra-HPF gearcase lubricant