1997 Johnson Evinrude "EU" 9.9 thru 30 2-Cylinder Service Manual, P/N 507263, Page 236Get this manual
15Install the pinion in the gearcase
1Note If the pinion binds upon assembly, angle the forward gear
to allow engagementIf binding is still present, the forward bearing cup is not properly seated
16Pull shift rod up and install cradle on yoke
17Oil new a-ring and install on the pivot pinApply avJC Nut Lock to the threads of the pivot pinUse the yoke locator to locate the pivot pin hole in the yokeInstall and tighten the pivot pin to torque of 48-84 inIbs(5-9 Nm)
18Coat the threaded area of the shift rod with avJC Triple-Guard greaseSlide the shift rod down through the shift rod bushing and thread it into the yoke until seated Then back out shift rod until slotted face of connector faces the driveshaft
19Apply ow: Needle Bearing Assembly Grease to thrust washer and install in relief area of forward gear20Using long-nose pliers, place the clutch dog in the cradleGroove on the clutch dog MUST face the forward gear