1997 Johnson Evinrude "EU" 40 thru 55 2-Cylinder Service Manual, P/N 507265, Page 278Get this manual
4Assemble armature to frame and magnet assembly, aligning marks on drive cap end and frame5Install insulated brush and terminal set in commutator end cap with long lead in slotPosition the insulators and nut as shown in figure
INote Reversing
backwards
these brushes will cause starter motor to run
6Install brush holder, brush springs, and ground brushesScrews secure ground brush leads and holderInsert insulated brushes in holder
1141 7Assemble end cap to frame and field, aligning notch and rib&
A suitable tool for holding brushes in place can be made from putty knife8Put drop of oil on thru-bolts before assembling starter motorInstall thru-boltsTorque thru-bolts to 95-100 inIbs(11-12 Nm)Seal with OMC Black Neoprene Dip9Install pinion base and pinion on armature shaft