1997 "EU" Johnson Evinrude 5 thru 15 Four Stroke Service Manual, P/N 507262, Page 321Get this manual
RectifierRegulator Tests Variable Load Tests To test the operation of the rectifierregulator, you must be able to run the engine continuously at approximately 3000 RPM, 6-amp system, or 5000 RPM, 12-amp systemThe test consists of monitoring the system's response to partially discharged batteryTwo methods for performing this test are described belowVariable Load High Rate Discharge Method
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rectifierregulator requires battery voltage from the purple lead to operateBefore proceeding, separate the rectifier regulator purple lead bullet connectorVerify battery voltage at the engine harness connector when the key is ONReconnect the purple lead bullet connector1Disconnect battery cables
2Connect 0-40 amp ammeter in series between the rectifier regulator red lead and the battery side of the starter solenoid
3Reconnect the engine's battery cables
4Following the manufacturer's directions, connect the variable load tester (carbon pile) across the battery terminalsSteven's Model NoLB-85 and Snap-on Model NoMT540D are examples of testers availablebattery discharge rates might overheat battery causing electrolyte gassingThis might create an explosive atmosphere5Start the engine and run it at approximately 3000 RPM, 6-amp system, or 5000 RPM, 12-amp systemUse the variable load tester to draw the battery down at rate equivalent to the stator's fu II output The ammeter should indicate nearly full outputor 12 amps