1996 Johnson Evinrude "ED" 90 LV 125C, 130, 200, 225, 250 Service Manual, P/N 507128, Page 361Get this manual
9Lightly coat the gear housing bearing with CIVIC Extreme Pressure GreaseLightly coat the driven gear with CIVIC TripleGuard greaseInstall the thrust washer and driven gear10Insta II the weather cover
1271 12s1 1291 1301
11If removed, install the spring and spacer (large diameter up) on the pinion shaftSecure with retaining ring Install bushing and wave washer (convex side down)
12Lightly coat the pinion shaft splines with CIVIC Starter Pinion Lube, PIN 337016Lower the pinion assembly into place without displacing the driven gear or thrust washer13Lightly coat the pinion housing bearing with CIVIC Starter Pinion Lube, and install the pinion housing screws and lock washersTorque the screws to 60-84 inIbs(7-9 Nm)
14Install the bracket as shownApply CIVIC Nut Lock to the thru-boltsInstall the nuts and torque to 50-65 in Ibs(5,6-7,3 Nm)15To test the assembly and operation of the starter, refer to No Load Current Draw, Electric Starter testInstallation 1Apply CIVIC Locquic Primer and CIVIC Nut Lock to the threads of the four mounting screwsPosition starter and install the mounting screws and lock washers