1996 Johnson Evinrude "ED" 90 LV 125C, 130, 200, 225, 250 Service Manual, P/N 507128, Page 231Get this manual
1331 26Install one flat washer and pulley screwTorque the screw to 120-144 inIbs(14-16 Nm)134127Install nut onto pulley screwTorque nut to 120-144 inIbs(14-16 Nm)28Check the operation of the starter pawlThe pawl should extend when the pulley moves in counterclockwise direction, and retract when moved in clockwise direction135129Using the correct sequence of rubber bushings and washers, install the starter handle bracket136130Torque the bracket retaining screws to 60-84 inIbs(7-9 Nm)31Wind the pulley in counterclockwise direction until the starter spring is tight32Back off the pulley in clockwise direction 1V2 to turns, until the rope cavity of the pulley is aligned with the rope guide137133: USin.ga C-clamp and wood blocks, clamp the pulley in this position34Inspect the starter ropeIf replacement is needed, cut new rope to length of 96 12 in(245 cm)Fuse ends of rope to length of 12 in(12 mm)1371 35Insert the rope through the starter handle bracket, rope guide into the starter pulley 3S