1996 Johnson Evinrude "ED" 9.9 thru 30 2-Cylinder Service Manual, P/N 507122, Page 235Get this manual
Assemble the tools using the long spacer, PIN 339753, to install the upper pinion bearingPress against the bearing's lettered side until washer contacts long spacer
Isl fN=J To ensure accurate bearing location, washer must be
flat and screw must be tight1cl 7Using OMC Bearing Installer, PIN 319931, and an arbor press, install the driveshaft bearing into the bearing sleeve with the lettered side against the tool
r7J 8Oil the bearing sleeve and install with the bearing into the
gearcase using OMC Bearing Installer, PIN 319931Keep the lettered side of the bearing against the tool
f811gl 9Using OMC Seal Installer, PIN 326554, install two new driveshaft seals back to back as follows: Apply OMC Gasket Sealing Compound to the metal casing of the seals before installing Install the inner seal Q) with lip of the seal facing toward the gearcaseInstall the outer seal with lip of the seal facing away from the gearcase Apply OMC Triple-Guard grease to the seal lips after installing10Coat the shift rod a-ring with OMC Triple-Guard grease and install in shift rod bushing1,01 11Place new washer and bushing on OMC Shift Rod Bushing Installer, PIN 304515Apply OMC Gasket Sealing Compound to the outside diameter of the shift rod bushingUsing mallet, drive the bushing into the gearcase12Oil and place the forward bearing cone and roller assembly in the forward bearing cupG11 13To install the forward gear and the shifter lever and yoke assembly, begin by threading OMC Yoke Locator, PIN 319991, through the shift rod bushing and threading it into the shifter yokeRemove the cradle from the yokeThen, while pulling on the yoke locator, guide the assembly into the gearcaseThe forward gear should come to rest against the forward bearing, and the shift lever should be located in the slot at the bottom of the gearcase32Ce ng