1996 Johnson Evinrude "ED" 9.9 thru 30 2-Cylinder Service Manual, P/N 507122, Page 211Get this manual
the lower front mount and the exhaust housingPosition the port and starboard lower mount housingsClean the threads of the four lower mount housing screws and apply OMC Screw Lock to threads of the screwsInstall the two side lower mount screws, then install the two front screwsTighten all four screws to torque of 144-168 inIbs(16-19 Nm) Igl r:tQl 5Slide the mount housing bumper into place between
101 6Apply OMC Gasket Sealing Compound to new idle relief
l!J muffler gasket
Place new seals on the screwsPosition the gasket and install the muffler
141 7Slide the adjusting lever and shaft through the exhaust
housing with flat side upAs the adjusting lever and shaft comes through the exhaust housing, install the shift rod lever CDSnap the shift shaft retainer Q) into placePlace new shift rod lever clip over the shift rod leverInstall and tighten the screw to torque of 60-84 inIbs{7-9 Nm).Bend the locking tab of the clip against the head of the screwf151 8If removed, apply OMC Adhesive to the four washers and place the washers as shown in figurePlace the lower engine cover on the exhaust housingInstall and tighten the screws to torque of 72-96 inIbs(8-11 Nm)