1996 Johnson Evinrude "ED" 9.9 thru 30 2-Cylinder Service Manual, P/N 507122, Page 166Get this manual
l2J Remove the stop switch wire from terminal liE"Remove stop switch ground wire from ignition coilf81 10Remove the shift leverInsert paper clip into plunger and remove the pin and washer from the actuator cam linkDisengage the link from the shift actuator cam11Remove the ground lead from the powerhead
r:;] 9Tiller modelsSeparate the 5-pin Amphenol connector
Ig1 r;Ql 12
Using OMC Special 112 inBox Wrench, PIN 322700, remove port and starboard il powerhead retaining nuts with washers
r:t1l 13Remove the four screws retaining the powerhead to the exhaust housingr;:;-l 14The powerhead now can be removedIt may be necessary to rock the powerhead sideways to break the gasket loosef13l 15Remove the inner exhaust tube from the powerhead and discard the gasket 16Place the powerhead in suitable holding fixture and remove all carburetor, ignition, and electrical components from the powerheadTo simplify reassembly and wiring installation, lay out the various screws and clamps in order of their proper location