1996 Johnson Evinrude "ED" 9.9 thru 30 2-Cylinder Service Manual, P/N 507122, Page 96Get this manual
Disassembly I Note Do not disassemble leaf plate assemblies unless leaf plate
seats, leaf valves, or leaf stops are damaged or corroded
1Remove one screw and nut per leaf valve and remove the leaf plate assemblies as required
2When disassembled, keep the stops and leaf valves separated by assemblyAssembly
INote All
intake manifold components must be perfectly clean before assemblyDo not use strong carburetor cleaner or hot soaking tank
1Place leaf valves on leaf plateIf new valves do not seat on the leaf plate, turn the leaf valves overINotel Used leaf valves must not be turned over for reuseLeaf
valve may break when returned to service, causing serious powerhead damage2If any leaf valves are standing open, apply light pressure using pencil eraserIf leaf valve closes with light pressure, valve is acceptableIf not, inspect leaf plate for high spots or burrsINotel Do not lap leaf plateIf plate is too smooth, the leaf valves