1996 Johnson Evinrude "ED" 40 thru 55 2-Cylinder Service Manual, P/N 507124, Page 296Get this manual
Deutsch Connector Servicing
INote The
Deutsch pin and socket terminals are not the same size as Amphenol pin and socket terminalsYou cannot interchange them
Disconnect
Press latchpull connectors apartConnect
Check that seal is in placeClean off old greasedirt from connectorsApply light coat of OMC Electrical Grease to sealPush connectors together until latched
Terminal Removal
Use hook-end of OMC Connector Service Tool, PIN 342667, to pull out wedge from receptacle, or use other end of tool to pry out wedge from plugUse needle-nose pliers to remove wedge from 3-pin receptacleRelease terminal latch or
; gently pull on wire
Terminal Installation
Push terminal through seal until it clicks into placeTwist and tug wire if no click is heard
rn Fill connector with OMC Electrical Grease to