1996 Johnson Evinrude "ED" 40 thru 55 2-Cylinder Service Manual, P/N 507124, Page 260Get this manual
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G7l8Bend the inside loop of the rewind spring in toward the
center of the starter housingEngage the slot of the pulley with the inner loop of the rewind spring, and install the pulley in the starter housingf181!19!9Place the friction plate spring washer between the two friction plates on the pulley hubSecure the friction plate and friction plate spring washer with the pulley lock ring
!19!10Be sure the starter pawl bushing is installed in the pulleyApply OMC Triple-Guard grease or Lubriplate 777 to boss of the starter pawlPlace spring washer on the boss of the starter pawlPlace the starter pawl in the pulleyr,gl11 housmg the starter housing spring in the starter
!20!12.lnstall the starter pawl plate return spring on the starter pawl plate CDPress the other end of spring on the boss ofthe pulleyPosition the starter pawl plate on the pulleyf21l13Clean threads of the starter pawl plate retaining screw and nut to remove adhesiveInstall the starter pawl plate retaining screw Q) and washer into the starter housingTighten screw to torque of 120-144 inIbs(14-16 Nm)Spray threads of starter pawl plate retaining screw that protrude through the starter housing and threads of the nut with OMC Locquic PrimerApply OMC Nut Lock to the threads of the nutInstall and tighten the nut securely14Using the shoulder screw, install the rope guide to the starter housingTighten the shoulder screw securely!22115.lf removed, install the starter handle bracket to the starter housingBe sure to place the washers between the rubber mounts of the starter handle bracket and the starter housingTighten the shoulder screws securely