1996 Johnson Evinrude "ED" 40 thru 55 2-Cylinder Service Manual, P/N 507124, Page 39Get this manual
7Inspect propeller shaft seals for evidence of leakageReplace if necessary8Drain and refill gearcaseLubricate all components of engineSee Lubricationthis Section9Check propeller conditionReplace if damaged10Retorque all screws and nuts to specifications11Run engine in test tank with correct test propellerCheck cooling system operation12To remove carbon deposits from combustion chambers and pistons, inject ClVk: Engine TunerLet tuner soak in engine between three and sixteen hoursAfter soakingrun engine at fast idle (1500 RPM) for at least 15 minutes at normal operating temperatureINotel During engine operation, carbon can build up on internal powerhead components, eventually causing piston rings tostick Adding ClVk: Carbon GuardTM fuel additive to every tank of fuel is your best protection against such buildup and the resulting mechanical problemsIf ClVk: Carbon Guard is not used consistently in the fuel, ClVk: Engine Tuner should be applied every 50 operating hours13Check engine operation by verifying minimum test propeller RPMRefer to Engine Specifications, this Section& 14Momentarily pressurize fuel system and check for leaks