1995 Johnson/Evinrude Outboards 40 thru 55 2-Cylinder Service Manual, Page 320Get this manual
125124Remove five impact relief valve balls126125Remove up relief valve127126Remove the valve housing and washer from the rodDiscard the internal O-ring
1281 27Remove and discard the quad ring and two backup rings1291 28Slide the end cap off the rodDiscard the scraper130129Remove the end cap rod backup ring and internal tilt rod
end cap seal30Clean the manifold thoroughly in fresh solventBlow excess solvent from the internal passages with compressed airIt is essential that the manifold and all components be kept absolutely clean and dust freeAny dirt in the system could cause scoring of cylinder bores, sticking valves, or damage to pump components