1995 Johnson/Evinrude Outboards 40 thru 55 2-Cylinder Service Manual, Page 215Get this manual
Assembly INotel Before beginning assembly procedures, all gearcase components must be thoroughly cleaned and in serviceable conditionRefer to Cleaning and Inspection, Page 6-5 OJ
1Assemble the following components of OMC Special Tool, PI 391257, and OMC Pinion Service Kit, PIN 433033
14-20 12 inHex Head Screw PIN 334986 Spacer (from PI 433033) in0.0Flat Washer
PIN 326582 Rod (from PIN 391257) PIN 326575 Installer (from PI 391257) 14-20 114 inHex Head Screw PIN 334987 Guide Plate (from PI 433033)
2Place the bearing on the installer tool with the lettered side of the bearing facing the toolUse OMC Needle Bearing Assembly Grease to hold the bearing onto the tool
rn 3Insert the tool with thethe washer on the tool contacts the bearing into the gearcaseDrive bearing in the gearcase until the
spacer4Remove he toolPosition new seal on the pinion bearing retaining screwApply OMC Nut Lock to threads of the screwInstall the screw and tighten to 48-80 inIbs(5-9 Nm)5Using OMC Forward Bearing Service Kit, PI 433034, and OMC Drive Handle, PI 311880, install two new forward gear bearings in the gearcase as follows: Place the gearcase in vertical position on the floorSupport nose of the gearcase with wood