1995 Johnson Evinrude "EO" 9.9 thru 30, 2-Cylinder Service Manual, P/N 503146, Page 310Get this manual
Assembly 1Lubricate the armature shaft bearing surface with one drop of SAE No10 oilLubricate the armature shaft on and above the pinion helix with OMC Starter Pinion Lube, PIN 337016 Isl 2Assemble the brush end cap with brushes and springs to
the armature shaftPlace new gasket on the brush end cap
3Align the brush end cap scribe mark with the scribe mark on the frame and magnet assemblyAssemble
the brush end cap to the frame and magnet assemblyObserve caution when inserting armature into frame and magnet assembly as the permanent magnets in the frame exert extreme pulling force on the armature which could result in pinched fingers
4Place the washer on the armature shaftPlace new gasket on the drive end cap
'7l 5Align the drive end cap scribe mark with the mark on the
frame and magnet assemblyAssemble the drive end cap to the frame and magnet assembly
ill thru-boltsTighten the thru-bolts to torque of 30-40 inIbs
6Put drop of oil on the two thru-bolts and install the