1995 Johnson Evinrude "EO" 9.9 thru 30, 2-Cylinder Service Manual, P/N 503146, Page 262Get this manual
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14Place bead of OMC Adhesive on the upper gearcase in the location shown
15Position the propeller shaft assembly in the upper gearcase as shownThe gearcase head has hole in it that must engage pin in the upper gearcase
INote Allow approximately 132
in(0,8 mm) clearance between the forward bearing and the thrust washer
16Seat the forward gear and thrust bearing firmly against the gearcase using OMC Gearcase Alignment Tool, PIN 390880Leave the tool in position until the lower gearcase has been installed17From bulk spool of gearcase seal, cut new seal to the length of 1278 in(32 em)
18Apply OMC Adhesive Mto the machined surfaces of the upper and lower gearcases and to the exposed area of the gearcase head a-ringLay the seal in the groove of the lower gearcaseCut the ends of the seal to fit exactly in the grooveApply RTV adhesive to the ends of the seal for length of V2 in(12 mm)