1995 Johnson Evinrude "EO" 9.9 thru 30, 2-Cylinder Service Manual, P/N 503146, Page 235Get this manual

1995 Johnson Evinrude "EO" 9.9 thru 30, 2-Cylinder Service Manual, P/N 503146, Page 235



Assembly

Make no dry assembliesLubricate bearings, shafts, and gear with OMC Ultra-HPF gearcase lube
rv bearingthe small using OMC Bearing in the propeller shaft 1Oil bearing and install housing Installer, PIN 339751

Press against the lettered sideof the bearing when installing
2Oil the large bearing and install in the propeller shaft bearing housing using OMC Bearing Installer, PIN 339751Press against the lettered side of the bearing when installing

3Install two new seals back to back using OMC Seal Installer, PIN 335822Install the inner seal onto the tool with lip facing away from the toolInstall the outer seal onto the tool with lip facing the toolApply OMC Gasket Sealing Compound to the metal casing of the sealsInstall the seals into the housing until the tool is seatedApply OMC Triple-Guard grease to the seal lips after installing4Apply OMC Triple-Guard grease to new bearing housing O-ringPlace the a-ring in the bearing housing groove5To install the forward bearing cup into the gearcase, remove the gearcase from the holding fixture, and place the nose of it on wooden blockDrive in the bearing cup with mallet and OMC Bearing Cup Installer, PIN 319929, attached to OMC Drive Handle, PIN 3118801s16Install the pinion bearings using the following components of OMC Universal Pinion Bearing Remover and Installer, PIN 391257, and one additional tool spacer: