1994 Johnson/Evinrude Outboards 40 thru 55 Service Manual, Page 328Get this manual
the valve to torque of 45-55 inIbs(5-6 Nm)
ill valveOil and install the manual release valveTighten
29Oil a-rings and install them on the manual release
1291 30Install the retaining ring with sharp edge facing out1301 31Slide the rod and cap up far enough to be able to install OMC Universal Spanner Wrench, PIN 912084Fill the cylinder up to bottom of the threadsf311 32Thread the end cap into the cylinderTorque the end cap to 56-84 ftIbs(76-114 Nm)1321 33Fill the oil reservoir up to the fill plugInstall and tighten the fill plugDo not torque the plug at this time r:;;l 34Run the motor, then recheck the oil levelCycle the unit