1994 Johnson/Evinrude "ER" CV 85 thru 115 outboards Service Manual, Page 326Get this manual
02 Oil and install both trim caps on the trim rods, as shown
both trim piston and cap assemblies into the manifoldSlide the piston into the sleeve, and then with the end cap flush with the manifold, slide the piston all the way to the bottom of the boreDo not thread the end caps into the manifold at this timef4l4Without removing the piston and rod assemblies, slide both end caps off the rodsf'5l5Adjust the manifold on the holding fixture so the trim cylinders are levelUsing the correct fluid, fill both sleeves all the way to the topBy filling certain areas of the manifold with fluid during assembly, you will reduce the amount of time necessary to purge the system of air when you are finished1sl6Oil and install both trim end caps in the manifoldThread in flush with the manifold by handUsing OMC Trim Cylinder End Cap Remover, PIN 324958, and torque wrench, tighten the end caps to torque of 55-60 ftIbs(75-81 Nm)rJl7Install the two identical short check valves in the front of l!J the manifoldTighten the valves to torque of 50-60 inIbs(5,5-7,0 Nm), using drag link socket and torque wrench!al8Install the longer trimltilt separation valve in the port lower side of the manifoldTighten the valve to torque of 50-60 inIbs(5,5-7,0 Nm)