1994 Johnson/Evinrude "ER" CV 85 thru 115 outboards Service Manual, Page 248Get this manual
Assembly 1Lubricate the armature shaft bearing surface with one drop of SAE No10 oilLubricate pinion helix on armature shaft with OMC Starter Pinion Lubef8l2If removed, install retaining ring and washer of armature shaft on drive end
f8l3Assemble drive end cappinionspringand spacer to drive end of armature shaftInstall new locknutUsing strap wrench to prevent damage to armature, tighten nut to torque of 240-300 inIbsor 20-25 ftIbs(27-34 Nm)4Assemble armature to frame and magnet assembly, aligning marks on drive cap end and frame
19l5Install insulated brush and terminal set in commutator
end cap with long lead in slotPosition the insulatorsflat washer CD, lock washer Q), and nut as shownReversing these brushes will cause starter motor to run backwardsr:Jol6Install brush holder CD, brush springs, and ground brushes Screws secure ground brush leads and holderInsert insulated brushes in holderf11l7Assemble commutator end cap to frame and field, aligning notch and rib suitable tool for holding brushes in place can be made from putty knife"'" 8Put drop of oil on thru-bolts before assembling starter motorInstall thru-boltsTighten thru-bolts to torque of 95-110 inIbs(11-12 Nm)Seal with OMC Black Neoprene Dip around end caps9Refer to No Load Current Draw, Electric Starter to check starter operationInstallation 1Apply OMC Nut Lockto threads of the starter retaining screwsPlace the starter motor in position against the powerheadInstall the three retaining screws with lock washersTighten the front screw firstTorque all screws to 168-192 inIbs(19-22 Nm)2Install starter solenoid3Reconnect the starter motor lead to the starter motorApply OMC Black Neoprene Dip to the connection4Using new silencer base screws, install the air silencer base and cover on the carburetors5Reconnect the battery cables to the battery '"