1994 Johnson/Evinrude "ER" CV 85 thru 115 outboards Service Manual, Page 201Get this manual
i OMC Retaining Ring Pliers, PIN 331045Retaining rings
5V4If equipped, remove the two retaining rings using
are under extreme pressure during removal and installationWear safety glasses and proceed with care to avoid unsnapping the ring from your pliersAfter the retaining rings are removed far enough from the gearcase to clear the housing, release pliers tension while the retaining ring is still around the propeller shaft
0 6V4Remove the retainer plate from the gearcase1sl 7Remove the large thrust washer reverse gear from the gearcase
bearingand
V6Remove small thrust washer, forward ofthe reverse gear
Remove the four driveshaft bearing housing screws with
f101 9Pull up on the shift rod CD to engage FORWARD gearThis will provide necessary clearance to remove the pinion nutf101 10Remove the pinion nut from the bottom of the driveshaft by using OMCDriveshaft Holding Socket PIN 311875 Q) and OMC Pinion Holder PIN 334455 Pad the handle of the holder to prevent damage to the gearcasePull up on the driveshaft to remove it from the gearcaseThe driveshaft to pinion taper is locking taperIf necessary, use OMC Puller PIN 390706 and OMC Backing Plate PIN 325867 W to break the lockInstall the tools as shown by clamping them around the driveshaft with the tool's set screw aligned with the water pump drive cam slotThen, tighten the set screw into the slotAlternately tighten the two vertical screws against the backing plate inserted between the puller and the gearcase until the driveshaft pops loose from the pinion, then remove the toolsr:J3l 12The bearing housingshimsthrust bearing thrust washer will come out with the driveshaft