1994 Johnson/Evinrude "ER" CV 85 thru 115 outboards Service Manual, Page 106Get this manual
Terminal Installation 1Connect the plug and receptacle before installing the terminalApply isopropyl alcohol to the plug and receptacleAlign arrows and carefully insert the plug into the receptacle2Apply isopropyl alcohol to the terminal cavity 151
Use only OMC Insert Tool, PI 322697, to install terminalsTo avoid injury, securely hold insert tool against shoulder of terminal while inserting terminals
1sl3terminal
the insert tool
against the shoulder
fJl4Rest the connector against solid surfaceWith the insert tool firmly against its shoulder, insert the leading tip of the terminal into its cavityPush the terminal until step CD ofthe insert tool reaches the connector body, seating the terminalf8l5Check your workSeparate the connector and look at the terminal you just insertedIf it is properly seated, apply isopropyl alcohol to both connector halves and reconnect themIf the terminal did not seat, remove it and repeat the procedure