1994 Johnson/Evinrude "ER" 9.9 thru 30 outboards Service Manual, Page 308Get this manual
Assembly 1Lubricate the armature shaft bearing surface with one drop of SAE No10 oilLubricate the armature shaft on and above the pinion helix with OMC Starter Bendix Lube, PIN 337016'al 2If removed, install retaining ring and washer on drive end of armature shaft 101 3Assemble drive end cappinionspringand spacer to drive end of armature shaftInstall new locknutUsing a
strap wrench to prevent damage to armature, tighten nut to torque of 240-300 inIbs (20-25 ftIbs (27-34 Nm)4Assemble armature to frame and magnet assembly, aligning marks on drive cap end and frame
Inl 5Install insulated brush and terminal set in commutator
end cap with long lead in slotPosition the insulatorsflat washer CDlock washer Q), and nut as shown in figure INotel Reversing these brushes will cause starter motor to run backwardsf101 6Install brush holder Ch)brush springs, and ground brushes Screws secure ground brush leads and holderInsert insulated brushes in holder"11l 7Assemble commutator end cap to frame and fieldaligning notch and rib suitable tool for holding brushes in place can be made from putty knife