1994 Johnson/Evinrude "ER" 9.9 thru 30 outboards Service Manual, Page 305Get this manual
Assembly 1Lubricate the armature shaft bearing surface with one drop of SAE No10 oilLubricate the armature shaft on and above the pinion helix with OMC Starter Pinion Lube, PIN 337016
f51 2Assemble the brush end cap with brushes and springs to the armature shaftPlace new gasket on the brush end capmark on the frame and magnet assemblyAssemble the brush end cap to the frame and magnet assemblyObserve caution when inserting armature into frame and magnet assembly as the permanent magnets in the frame exert extreme pulling force on the armature which could result in pinched fingers
3Align the brush end cap scribe mark with the scribe
4Place the washer on the armature shaftPlace new gasket on the drive end capframe and magnet assemblyAssemble the drive end cap to the frame and magnet assembly
rJ1 5Align the drive end cap scribe mark with the mark on the
I.A 6Put drop of oil on the two thru-bolts and install the
ill thru-boltsTighten the thru-bolts to torque of 30-40 inIbs