1994 Johnson/Evinrude "ER" 9.9 thru 30 outboards Service Manual, Page 284Get this manual
f14l 9Bend the inside loop ofthe rewind spring in toward the center of the starter housingEngage the pin (B) of the pulley with the inner loop of the rewind spring and instaTI the pulley in the starter housingG5l 10Lightly apply OMC Triple-Guard grease or Lubriplate 777 to the spindle bushing and pawl pins on the pulleyInstall the bushing (C) and the shim into the starter pulleyNext install the friction pTatelinks, and pawlsSecure the pawls with the retaining clipsG5l 11Light apply OMC Triple-Guard grease or Lubriplate 777to the spindleInstall the spindlefriction ringand two spring washers The flat section of the friction ring and spindle must be aligned12Clean threads of the spindle retaining screw and nut to remove adhesiveInstall the spindle retaining screw and washer into the starter housingTighten screw to torque of 120-145 inIbs(14-16 Nm)Spray threads of spindle retaining screw that protrude through the starter housing with OMC Locquic PrimerApply OMC Nut Lock to the threads of the nutHold the spindle screw and torque the nut to 120-145 inIbs(14-16 Nm)f161 13Tie knot in one end of the starter ropeWith the starter housing upside down on bench, wind the pulley counterclockwise until the rewind spring is tightBack off the spring about 12 to turnThread the starter rope through the hole in the pulley, behind roll pin in pulley, and out through the starter housing1171 14Apply OMC Triple-Guard grease or Lubriplate 777 to the handle end of the starter ropeUsing OMC Starter Rope Threading Tool PIN 378774, thread the starter rope through the handlePress the starter rope into the channel of the rope anchor, with end of starter rope butting firmly against end of channelPress the anchor into the handleTug on end of starter rope to seat the knot against the pulleyAllow the starter rope to wind slowly onto the pulley15Check the operation of the pawls when the starter rope is pulled outThe pawls should extend when the starter rope is pulled and retract when the starter rope recoils [H]