1994 Johnson/Evinrude "ER" 9.9 thru 30 outboards Service Manual, Page 217Get this manual
'8l13Remove the lower thrust mount and shift rod grommet 14Refer to Cleaning and Inspection at the beginning of this sectionAssembly and Installation f811Install the lower thrust mountand shift rod grommet to the exhaust housing r.J 2Apply GE RTV adhesive and install the two upper mountsand torque to 60-84 inIbs(7-9 Nm)
L!J Apply OMC Nut Lockto the four upper mount retaining screws
f713Place the upper thrust mount and plate in position on the swivel bracket assembly
1s14Clean all sealant from the threads on the two upper mount to steering bracket screwsApply OMC Nut Lock to threads of screwsPosition the swivel bracket assembly on the exhaust housingInstall the two upper mount screws and tighten to torque of 96-120 inIbs(11-14 Nm)Install caps with new O-rings and torque screws to 60-84 inIbs(7-9 Nm)r:JOl5Place the lateral mounts in the lower mount bracketsApply OMC Nut Lock to threads of lower mount bracket screwsInstall the lower mount bracketsTighten screws to torque of 60-84 inIbs(7-9 Nm)f11l6Position new idle relief muffler gasketInstall the muffler to the exhaust housingApply OMC Nut Lockto the muffler's retaining screw threadsTighten the screws to torque of 48-60 inIbs(5-7 Nm)fJl7Position the lower engine cover support on the exhaust housing and torque the five screws to 60-84 inIbs(7-9 Nm)f218Lubricate the upper shift rod with OMC Tripe-Guard greaset=llnstall the shift rod into the shift arm with pin and new cotter pin9Install the powerhead as described in Section 4