1994 Johnson/Evinrude "ER" 9.9 thru 30 outboards Service Manual, Page 190Get this manual
r:;:;] 47Place the thermostat and the seal
provided in the cylinder headSet the spring thermostat
in the cavity on top of the
r:;;l 48Apply OMC Gasket Sealing Compound to both sides of new cylinder head water cover gasket; install the gasket and coverStarting with the center screws and working outward, tighten the screws to torque of 60-84 inIbs(7-9 Nm)
135 149Install the inner and outer exhaust coversCoat both sides of two new gaskets with OMC Gasket Sealing CompoundInstall the screwsStarting with the center screws and working outward, tighten them to torque of 48-84 inIbs'(5-9 Nm)50Apply bead of OMC Adhesive to both sides of new bypass cover gasketInstall the gasket and bypass coverTighten the screws to torque of 60-84 inIbs(7-9 Nm)1361 51Slide new leaf plate gasket over the crankcase studs, then install the leaf plateDo not use sealer on the gasketApply OMC Gel-Seal II to the threads of the flat head screw, then install and tighten the screw1371 52Install new intake manifold gasket over the crankcase studs, then install the manifold Do not use sealer on the gasketInstall and tighten the screws to torque of 60-84 in Ibs(7-9 Nm)53Install new powerhead gasketInstall dry, use no sealer54Install the inner exhaust housing Tighten the screws to torque of 96-120 inIbs(11-14 Nm)U