1994 Johnson/Evinrude "ER" 9.9 thru 30 outboards Service Manual, Page 157Get this manual
Cleaning Before inspecting or assembling powerhead, all internal components must be perfectly clean and free of contaminants1Remove any carbon accumulation from exhaust port areas2Remove any carbon accumulation from cylinder head combustion chambers3If cylinder walls are glazed from extended use, use medium grit hone to resurface wallsUse slow RPM to achieve strong "crosshatch" pattern for best oil retention and ring sealing r::=J To avoid piston or cylinder block damage, restore the
chamfer to all port edges using ball hone or other suitable tool'" To avoid personal injury, wear eye protection and rubber
i gloves when using OMC Gel Seal and Gasket Remover
L!J traces of gaskets, adhesives, and
4Use OMC Gel Seal and Gasket Remover to remove all OMC Gel-Seal I from the cylinder block and crankcase 5Carefully remove any carbon accumulation from the tops and ring grooves of the pistonA ring groove cleaning tool can be made by breaking an old ring and grinding an angle on its endDo not damage ring grooves while cleaning6Thoroughly wash entire cylinder block and crankcase with warm, soapy water to remove all traces of contaminants